First, we attached the inside rail to the bottom of the header, Then we lined up the outside rail with the bottom rail and marked where we would drill the holes, Pre-drill your holes first with a smaller bit. See up in the top left corner how the top of the frame doesn’t line up lol? I purchased this Bypass Door Hardware Kit on Amazon. At 1.5″ thick, the finished door is perfect to fit nearly any rolling barn door hardware on the market. Building Tongue and Groove Doors Simple Tools, Solid Results. Do you ever take an Instagram br, FEATURE “In New York, Concrete jungle w, 53 boring days in the house, 53 boring days. Well as you can see here some of my wood was not straight and I had to head back to Lowes to get some more for the second door. Step 12: I sanded all the nooks and crannies smooth using Diablo’s NEW Reusable Sanding Block. For our doors, we wanted a more traditional look – so we used  8″ wide tongue and groove boards purchased at a local lumber yard. You see I have plans for this room! The burning process leaves it a nice brown color, which I love but doesn’t really work for my space. Center Rails ready for the table saw to cut the tongues! If you have trouble putting the pieces together try sliding them in from the bottom. But I also wanted this build to be approachable, so I made it from 2x6 fir boards you can get at any big box store. x 6 in. Mar 24, 2017 - My husband made this barn door out of pine tongue & groove boards and hardware from the local Tractor Supply Store. We used a 1″x12″x8′ piece of Common White Wood from Lowes (less expensive in store) for the header to attach the hardware. Let me tell you, the install directions were less than stellar. Its wiggle room… plus it ensures that where the tongue and groove meet will be flush. I would purchase a few extra just in case you make a mistake. I remolded our guest bathroom using tongue and groove which can be seen here. With all of those benefits, there was one huge drawback – the cost of purchasing the doors! I had some extra laying around so in total this project cost me $50/door. ***VERY IMPORTANT-LEARN FROM MY MISTAKE***, When picking out the tongue and groove for the doors, put them together on the hardware store floor  to make sure they all fit together. Stiles on the outside and rails all down the middle. Ok thank you!! May 7, 2020 How to Build A Barn Door - with Tongue and Groove Joinery May 7, 2020 May 4, 2020 How to Build A Barn Door - the Easy Way! So after burning wire brush the door in the direction of the grain as to not leave wire marks. This is an important step in the process, especially when you have tongue and groove boards – it creates a rigid cross piece that holds all of the tongue and grooves solid – and a solid space to eventually hang your door hardware. The opening to the closet is 71″ so we cut this to 77″ in length to have 3.5″ of overhang on both sides. Next set up a stop block on your miter gauge for the table saw to 1 3/8” and your blade height to a hair past 1/2”. Well, I have fixed that! Barn doors have become all the rage when it comes to interior decorating – whether used as a sliding door, or purely as decorative focal point. I’m not go to lie, seeing thi. Plus, the sandnet sand paper last forever and is easily cleanable by vacuuming the dust or blowing it off. Can anyone tell me the best way to fasten 3/4” tongue and groove cypress to plywood for a barn door? Obviously, when you are trying to simplify and build a “Simple House” – that wasn’t a very good option for the budget! I always knew I wanted a cool barn door there, but the last step before we could install one was to raise the ceilings in the hallway… well that happened over winter break and I finally got the hallway painted, so it is time to create a barn door! I can’t tell you how happy we are with the finished product, and at a cost of around $50.00 each, the price tag as well! But this is completely unnecessary, I just thought it might help them move together if there was any wood movement. Mill boards to 5” wide. We then glued and nailed each piece in place. Did you just leave the backside plain with non of the cross boards like the front? Install additional center rails into grooves by sliding them down for the ends. I purchased this dresser for $50 and sold it the next day for $200 and I didn’t even need to paint it!! Again, middle board is the only one that gets glue all the way thru. Can’t build it now? It cuts from 1/4” to 13/16” wide dados! I know I could do this myself, but I did not have extra wood to practice on nor the patience. YOU MUST FIRST INSTALL THE BARN DOOR HARDWARE FIRST IN ORDER TO KNOW WHAT SIZE TO CUT YOUR DOOR TO. **You must stain w/in 2 hours after applying the Minwax Pre-Stain**. Lay all of your Pine tongue and groove out. The measurements you see below are 71″ wide for the door opening, 79″ from the top of the closet to the floor and then 81 1/4″ and below is all drywall. Run all center rails thru the table saw using the miter gauge setup like above. Stain your wood. Be sure to check for square. Rinse, It’s been about a year since I’ve introduced m, FEATURE I honestly love how this door turned out, it adds just the right amount of rustic character that my space needed. With that in mind, we are using sliding barn doors on each side of the main hallway for doors to the main bathroom and bedroom. Planks are engineered with tongue and groove profile which provides a solid and secure final product All screws included along with predrilled screw holes assuring ease of assembly Genuine Knotty Alder from Washington State provides natural rustic wood beauty Oil rubbed bronze barn door hardware included w/easy installation instructions Remember Build Loud, Build Wild.. just go for it and have fun! Ultimately you are trying to get glue only on the outside side of the grooves and not on the tongues. All Rights Reserved. Most of the doors we found started out on the low end around $400.00 – with others ranging all the way up north of $1000.00 to $1500.00 per door. If your studs don’t line up with the holes on the track you will need to install a backer board into the studs first and then the track onto the backer board. If placed properly, a sliding barn door can become the centerpiece of a room, or provide a stylish room-diving partition. I used my jointer and planer and table saw to do this. The key in building your own barn doors is to keep them strong enough to handle the stress of opening and closing, without making them too heavy and cumbersome to operate. Remember when I said to learn from my mistakes and to put all your wood together at the store first? Text, photos and video by Tom Hintz . A sliding barn door is a great space saver because it does not need swing clearance like hinged doors do. I would purchase a … This is the only rail that gets glued it place! Two guides come with the hardware kit. What color of stain did you use on the barn door? What about the baseboard? If you don’t have those tools, jointer and planer, I suggest just ripping the round edges off the boards to get them to 5” wide. Have you ever looked up the cost of buying a barn door? After wire brushing to remove charr and reveal all that texture! I joke, I kid… haha. I love that the foam is reusable and that it uses sandnet paper! I hope you found this tutorial helpful and that it gives you the confidence to get out there and build yourself one! Once the top and bottom face frame header boards are in place – you can get a little creative with the rest of the face framing. Make sure to use real wood for the backer board, it is stronger than mdf! In a single afternoon, and for a grand total of $125.00 – we built both doors needed for the hallway. This is the only board that you will be putting glue on the tongue.

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